Moulded acrylic letters in a silver acrylic.
Acrylic moulded letters created through vacuum forming are produced using a multi-step process that leverages the principles of thermoplastic molding. Firstly, a master pattern is designed, typically made from wood or foam, which represents the desired letter shape. A sheet of acrylic is heated until pliable and then carefully placed over the master pattern. The vacuum forming machine creates suction, drawing the softened acrylic sheet onto the pattern, molding it precisely. The cooling process solidifies the acrylic into the desired letter shape. This technique allows for cost-effective and customizable letter production, as multiple letters can be formed simultaneously, and various sizes and font styles can be easily achieved. The resulting acrylic moulded letters exhibit exceptional durability, weather resistance, and a polished appearance, making them ideal for various signage applications and interior design elements.